Ford begins Capri and Explorer battery pack assembly in Cologne

Ford has started the mass assembly of vehicle drive battery packs in three different sizes for exclusive use in Ford’s new generation of electric vehicles, the Ford Explorer and Ford Capri, with both vehicles built at the Cologne Electric Vehicle Center.

As part of a transformative $2 billion investment in the historic Cologne plant, the fully digitalised new facility ensures high quality standards, efficiency and a significant reduction in transportation, as well as full alignment with vehicle assembly at the same location.

The new Cologne battery assembly plant includes the continuous development of the skills and expertise of the Ford workforce as part of the transformation of the plant into a digitized Factory of the Future.

The 180 newly installed robots weld, glue and screw the battery housing together and equip it with up to 12 battery modules. A total of around 2,775 individual parts are assembled into a battery pack on the 2 km-long highly automated production line.

The new battery plant also represents another step in Ford’s journey towards an electric future, updating manufacturing processes and facilities and further expanding its capability in Europe.